Welding Safety

Welding Cracks

Welding Cracks: Hidden Causes & How To Stop Them 2026

Welding cracks are fractures or discontinuities in weld metal, heat-affected zone (HAZ), or base metal that compromise weld integrity and structural performance. These critical defects can lead to catastrophic structural failures, requiring 100% repair in code work and causing significant economic impact through rework and delays. After spending 15 years in fabrication shops and witnessing

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Lead Welding

Lead Welding: Complete Guide to Techniques, Safety, and Equipment

Lead welding is a specialized metalworking skill that dates back centuries, used historically for roofing, plumbing, and industrial applications. It’s commonly called “lead burning” in the trade. Lead welding is performed using oxy-acetylene torches or TIG welders at very low temperatures compared to steel welding. The process requires patience, practice, and strict attention to safety.

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Test an Auto-Darkening Welding Helmet

How to Test an Auto-Darkening Welding Helmet | 2026 Methods

I’ve been welding for over 15 years, and I’ve seen what happens when a faulty helmet goes unnoticed. A friend of mine spent three days with his eyes swollen shut because his auto-darkening lens had a dead battery he didn’t know about. That experience taught me to test my helmet before every welding session, not

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How To Weld Galvanized Steel Safely

How To Weld Galvanized Steel Safely: Complete Guide

Yes, you can weld galvanized steel safely by removing the zinc coating first and using proper respiratory protection. The zinc coating creates toxic fumes when heated, so grinding it away from the weld area and wearing a P100 respirator are essential precautions. I’ve been welding for over 15 years and I’ve seen plenty of welders

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Choose the right Welding School

How to Choose the Right Welding School: A Complete Guide for 2026

I’ve spent 15 years in the welding industry, and I’ve seen hundreds of students graduate from welding programs. Some walked into high-paying careers within weeks. Others struggled for months to find work. The difference wasn’t talent or work ethic. It was the school they chose. What should I look for when choosing a welding school?

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